Corn chip feed mixer is a kind of equipment specially used for mixing and processing feed raw materials such as corn chips. Its main function is to evenly mix different kinds of feed raw materials to ensure the balance and consistency of various nutrients in the feed. Corn chip for feed mixer usually includes components such as mixing barrel, stirring device, feed inlet and discharge port. Through the rotation movement of the stirring device, various raw materials are effectively mixed. It ensures that various ingredients in the feed are fully mixed and uniform by precisely controlling the mixing process.
Corn chip feed mixer mixer is primarily used to evenly blend corn flakes with additives such as oils, vitamins, and minerals, resolving issues with corn flake feed separation and uneven mixing. We offer fully customized services, allowing flexible adjustment of feed inlet and outlet locations to suit production line layouts and different feeding and receiving equipment. The overall height of the machine can be adjusted as needed to accommodate space constraints. Optional high-strength rollers allow for flexible movement. Its efficient mixing mechanism allows for complete batch mixing in just 3-8 minutes. This mixer is suitable not only for mixing corn flakes with various additives, but also for combining corn flakes with other grains and protein ingredients. It is suitable for feed production in various breeding scenarios, including pigs, poultry, and ruminants.
It adopts a double-shaft paddle design, quickly mixes corn, soybean meal and other raw materials in 3-5 minutes, and the uniformity CV is ≤5%. It is an ideal equipment for large-scale farms to improve feed quality!
Improve production efficiency: Corn chip for feed mixer can quickly and evenly mix various feed raw materials to improve production efficiency.
Ensure feed quality: The mixer can ensure that various feed raw materials are fully mixed, avoid local unevenness, and ensure feed quality.
Save labor costs: Automated operation reduces manual intervention and saves labor costs.
Flexibility: The formula can be adjusted according to the needs of different animals to produce feed that meets the needs.
Save raw materials: By evenly mixing, it can reduce the waste of raw materials and save production costs.
The working principle of Corn chip for feed mixer is based on the stirring device inside the mixing barrel, which mixes various feed raw materials by rotating and stirring. During the mixing process, various nutrients, vitamins, minerals, etc. can be added as needed to ensure the uniformity and nutritional balance of the mixed materials. After the mixing is completed, the mixed feed can be transported to the next production link through the discharge port.
It is suitable for livestock and poultry feed factories, aquaculture bases and family farms, and can quickly mix corn, soybean meal, vitamins and other raw materials to meet the needs of different breeding stages such as fattening pigs, laying hens and beef cattle.
Animal husbandry farms: Corn chip for feed mixer is used to produce feed for various livestock and poultry animals to meet the nutritional needs of different animals.
Pet food production plants: Corn chip for feed mixer is used to produce various types of pet food to ensure balanced nutrition of food.
Feed processing plants: Corn chip for feed mixer is used to batch produce various types of feed to improve production efficiency and product quality.
Farms: Corn chip for feed mixer is used for the production of feed for self-breeding to ensure that animals get balanced nutrition.
| Model | LHY-0.25 | LHY-0.5 | LHY-1 | LHY-1.5 | LHY-2 | LHY-3 | LHY-4 | LHY-6 | LHY-8 | LHY-10 |
| One-time mixing (kg) | 100-150 | 200-300 | 400-600 | 600-900 | 800-1000 | 1200-1800 | 1600-2400 | 2400-3600 | 3200-4800 | 4000-6000 |
| Mixing time (min) | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 |
| Mixing speed (r/min) | 60 | 55 | 45 | 40 | 35 | 25 | 25 | 20 | 15 | 15 |
| Motor power (kw) | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
| Weight (kg) | 500 | 900 | 1800 | 2500 | 3200 | 4100 | 5100 | 6300 | 7500 |
The mixing time and speed of a corn chip feed mixer must be scientifically determined based on the material characteristics, balancing mixing efficiency and corn chip integrity. The mixing speed is typically set at 60-120 rpm. Low speeds are suitable for mixing corn chips with viscous ingredients like oils and syrups to prevent flake breakage; high speeds are ideal for mixing corn chips with dry powder additives, improving homogenization efficiency. The mixing time is generally 3-8 minutes. For batches of 50-500L, uniform mixing is achieved in 3-5 minutes. For batches of 500-1000L or materials containing crude fiber, the mixing time is increased to 6-8 minutes.
The corn chip feed mixer can be combined with a conveyor, feeding station, and packaging machine to form a complete process. The screw conveyor automatically feeds the premix; the feeding station precisely controls the ingredient ratio; and the packaging machine automatically weighs and bags the feed.
The conveyor:Automatically transports ingredients such as corn flakes, soybean meal, and premix from storage silos or the ground to the mixer's feed port, eliminating manual handling. This ensures consistent feeding, reduces carryover, and prevents cross-contamination.
The feeding station:Controls the ratio of various ingredients to ensure consistent feed nutrition. They can handle ingredients such as corn flakes, protein powder, and minerals. The multi-bin feeding station features multiple silos for different ingredients and automatically feeds according to the recipe using an electronic scale or flow meter.
The packaging machine:Automatically weighs, bags, and seals the mixed feed, improving packaging efficiency. The screw packaging machine is suitable for powdered or granular feeds. The screw rotation controls the feed volume, achieving precise packaging of 25 kg per bag.
Our corn chip for feed mixer, priced starting at $1,000, is suitable for large-scale farms and feed mills. This equipment utilizes a twin-screw or ribbon mixing mechanism for high mixing uniformity. Its single-time processing capacity ranges from 500 kg to 2 tons, making it suitable for a variety of raw materials, including corn flakes, soybean meal, and premixes. The equipment seamlessly integrates with conveyors, intelligent feeding stations, and high-speed packaging machines to form a fully automated production line. Its advantages include reduced manual intervention, reduced dust pollution, and flexible production scale adjustment.
We are a leading manufacturer specializing in the research and development of corn chip feed mixers, providing customers with high-quality mixing equipment and supporting services. Our core contact components are constructed of 304/316 stainless steel. Equipped with a high-efficiency mixing system, our products achieve uniform mixing of corn flakes and ingredients in 3-8 minutes. We offer full customization capabilities, including adjustable inlet and outlet locations, machine height, and the ability to add rollers to suit your production line layout. We also provide one-stop service, from equipment selection and design to installation and commissioning, and after-sales maintenance. Our products have passed multiple quality certifications and are exported to numerous countries.
As core equipment for livestock farming and feed processing, the corn chip for feed mixer, with its efficient mixing capabilities and precise proportioning technology, is key to improving production efficiency. The equipment can be integrated with conveyors, intelligent feeding stations, and packaging machines to achieve a fully automated process from raw material feeding to finished product packaging, significantly reducing labor costs and dust pollution.
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