Horizontal gravityless shaft paddle mixer is a specialized device designed for demanding mixing requirements, particularly for applications requiring precise mixing precision, such as dry mortar, lithium battery materials, and specialty coatings. Understanding the differences between production sites, the equipment supports comprehensive non-standard customization. The position and size of the feed, discharge, and observation ports can be flexibly adjusted to suit the production line layout, adapting to existing conveying systems. The paddle structure can also be customized based on material characteristics, and heating/cooling jackets or explosion-proof components can be added to ensure seamless integration with on-site conditions.
The horizontal, zero-gravity shaft paddle mixer, consisting of a main shaft, paddles, mixing tank, and motor, offers excellent mixing performance and is easy to operate. This equipment can be customized to meet specific mixing needs. Its efficient and uniform mixing performance has made it a preferred choice across numerous industries.
The Horizontal Gravityless Shaft Paddle Mixer utilizes dual, counter-rotating paddles to achieve gravity-free mixing, resulting in high uniformity and rapid mixing, capable of handling materials with large specific gravity differences. Customizable interface locations are also supported.
High mixing efficiency: Using specially designed double-shaft paddles, it can mix materials quickly and evenly, improving production efficiency.
Good uniformity: The gravityless design avoids the gravity settlement of materials and ensures the uniformity of the mixed materials.
Easy to operate: The equipment adopts an advanced automated control system, which is easy to operate and can be adjusted and monitored according to process requirements.
Durable and reliable: Using high-quality manufacturing materials and sophisticated workmanship to ensure the durability and stability of the equipment.
The working principle of the horizontal gravityless shaft paddle mixer is to drive the paddles to rotate through the main shaft to shear, fold and mix the materials to achieve the mixing effect. Due to the horizontal design and gravityless nature of the equipment, materials can be fully contacted and exchanged during the mixing process to achieve uniform mixing.
| Model | Volume(m³) | One-time mixing(kg) | Motor power(kw) | Weight(kg) |
| WZL-1 | 1 | 300-500 | 7.5-11 | 1600 |
| WZL-2 | 2 | 600-1000 | 11-15 | 2300 |
| WZL-3 | 3 | 1000-1500 | 18.5-22 | 2900 |
| WZL-4 | 4 | 1200-2000 | 22-30 | 4800 |
| WZL-5 | 5 | 1800-3000 | 30-37 | 6000 |
The structural design of the horizontal gravityless shaft paddle mixer is centered around the "gravityless mixing principle." Its core consists of five key systems, ensuring stable operation and efficient mixing.
The horizontal barrel assembly, serving as the material carrier, is typically constructed of Q235B carbon steel or 304/316L stainless steel. The barrel wall thickness is 8-12mm, and sealed end caps are installed at both ends to prevent dust from escaping.
The twin-shaft paddle mixing system, the core power of the equipment, consists of two parallel horizontal shafts with staggered paddles. These paddles are spiral or plow-shaped, rotating in opposite directions. A special angle design throws the material upward, creating a gravity-free mixing process.
The drive system consists of dual motors, dual reducers, and couplings. The motor power is matched to the barrel volume, and the reducer features a hardened tooth surface structure to ensure synchronized speed and stable torque on both shafts. Feed, Discharge, and Sealing System: The feed port is typically located at the top of the barrel, with customizable round or square interfaces to accommodate conveying equipment. The discharge port is located at the bottom of the barrel and is equipped with a pneumatic or hydraulic discharge valve for rapid unloading.
Support and Control System: A steel support frame at the bottom of the equipment ensures a stable center of gravity and minimal vibration during operation. The control system primarily utilizes a PLC and touchscreen interface, enabling preset mixing time and speed, and real-time monitoring of motor current and barrel temperature.
Chemical industry: used for mixing and stirring coatings, pigments, dyes, adhesives, etc.
Pharmaceutical industry: used for mixing, uniform dispersion and dissolution of drugs.
Food industry: used for mixing and stirring food additives, condiments, jams, etc.
Detergent industry: used for mixing and even dispersion of washing powder, dishwashing liquid, etc.
A chemical company used a horizontal gravityless shaft paddle mixer in the production of pigments and achieved remarkable results. This equipment can quickly mix pigments with different components to ensure the uniformity and quality stability of the pigments. Customer feedback shows that after using this equipment, production efficiency has increased by 30%, product quality has been significantly improved, and operation has become more convenient and reliable.
We customize different types of horizontal gravityless shaft paddle mixers based on our customers' raw tea needs. If you also have mixing requirements, please provide your production requirements and site conditions, and we will tailor the appropriate mixing equipment.
Sludge treatment: Municipal sewage treatment plants need to mix municipal sludge with an 80% moisture content with 10% lime to reduce the moisture content and deactivate heavy metals. For this purpose, we customized a 316L stainless steel drum mixer equipped with scraper blades. Once operational, this equipment has a processing capacity of 10 tons per hour, meeting the requirements of subsequent plate and frame filter pressing.
Insulation coatings: Mixing lightweight vitrified microspheres is required. To reduce the breakage rate of the microspheres, we customized a twin-shaft gravityless shaft mixer. By adjusting the blade spacing to 8mm, the breakage rate is reduced to below 3%.
Organic fertilizer production: Fresh pig manure with a moisture content of 75% and corn stover with a moisture content of 15% are processed in a 7:3 ratio. The custom-built mixer features twin-shaft, variable-diameter impellers with a diameter of 1.2m, a ceramic anti-stick coating on the interior, and an air-blast cleaning system. The equipment has a batch capacity of 5 tons and a mixing time of just 6 minutes.
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