Lab-Scale Powder Ribbon Mixer For Cosmetic Ingredients Blending is a cutting-edge equipment for mixing and stirring cosmetic powders, designed for R&D and small-batch production. It adopts a double-screw three-dimensional mixing structure to ensure uniform dispersion of nano-scale active ingredients and powder raw materials. Equipped with customized functions such as temperature control jackets and inert gas protection, it is suitable for mixing heat-sensitive and easily oxidized ingredients.
The cosmetic laboratory powder ribbon mixer has high uniformity, small batches, and gentle mixing without destroying active ingredients.
High-precision formula control: Cosmetic ingredients have extremely high requirements for mixing uniformity. The ribbon mixer avoids destroying the structure of active ingredients through low shear force design.
Mixing of multiple materials: Cosmetic formulas often contain solid powders, liquid additives and semi-solid matrices. The ribbon mixer achieves efficient mixing of solid-liquid-semi-solid three-phase states through the synergy of conveyor belts and three-dimensional motion.
Small batch adaptation: 5-50L capacity, suitable for laboratory research and development (single batch 50g-20kg).
Non-polluting design: 316L stainless steel/ceramic lining, easy to clean, in line with ISO 22716 cosmetics GMP standards.
In view of the diversity of cosmetic raw materials, we provide flexible solutions for customers to use.
Heat-sensitive ingredients: The surface of the ribbon is polished to Ra≤0.4μm to reduce friction heat generation, and the water circulation jacket is used to prevent the deterioration of peptides, plant extracts, etc.
Low-density powder: such as the mixing of titanium dioxide pearlescent powder and nylon powder, the adjustable baffle destroys the stratification to ensure color consistency.
Trace additives: Supports the addition of flavors and preservatives at a ratio of 0.01-5%, and achieves precise proportioning through a quantitative screw feeder.
Laboratory powder ribbon mixers have been recognized by international beauty brands for their excellent performance. The following are our customer cases.
Natural ingredient blending: When a plant skincare brand developed an essence containing 20 plant powders, it used a ribbon mixer to mix micron-sized plant powders with a hyaluronic acid matrix, with a mixing uniformity of 99.8% and an increase in active ingredient retention by 15%.
Cosmetic powder dispersion: Eye shadow, blush and other cosmetic products require color powder to be evenly dispersed with mica and talc. The ribbon mixer uses low-speed laminar flow to avoid color powder agglomeration. In one case, the color powder dispersion increased by 30%, and the batch color difference ΔE value was reduced to below 0.8.
Preservative uniformity verification: A research institute mixed 0.1% phenoxyethanol with an emulsion matrix using a ribbon mixer. HPLC detection showed that the standard deviation of preservative concentration in the mixed sample was only 0.002%, far lower than the industry requirement of 0.01%.
In order to meet the diverse needs of the cosmetics industry for ingredient activity protection, process stability and production safety, the laboratory-scale powder ribbon mixer can achieve functional expansion through customized design.
Active ingredient protection: For easily oxidized ingredients and heat-sensitive formulas in cosmetics, the equipment can integrate an inert gas protection system and a temperature control jacket.
Explosion-proof design: To deal with the electrostatic risk of highly insulating powders, the equipment uses a conductive rubber conveyor belt, anti-static coating and an independent grounding system, and cooperates with an ion wind rod to neutralize residual static electricity.
Aseptic production: For high-cleanliness formulas such as eye care and baby skin care, the equipment is equipped with a CIP/SIP system, supports 121°C steam sterilization and acid-base cycle cleaning, and microbial detection meets the standard (≤1 CFU/m³).
Modular expansion: The equipment supports additional functions such as vacuum mixing and multi-stage screening integration, and can quickly switch process modes. The data traceability system records mixing parameters and generates electronic batch records that comply with FDA 21 CFR Part 11, achieving full process compliance from R&D to mass production.
The price of the laboratory-scale cosmetic powder ribbon mixer varies according to the capacity specifications (5L-50L), material grade (304/316L stainless steel or ceramic lining), control system (and customized functions (temperature control, inert gas protection, etc.). The economical configuration is suitable for basic R&D needs, and the high-end customized model meets the strict standards such as GMP sterility. We provide a variety of options and support free sample testing and technical consultation. Please contact us for exclusive quotes.
The laboratory-scale powder ribbon mixer provides a reliable solution from R&D to production for the cosmetics industry through its precise motion control and flexible design. As the industry's requirements for formula accuracy, production efficiency and sustainability continue to increase, this type of equipment will play a more critical role in the development of high-value-added products.
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