Stainless Steel Powder Ribbon Mixer For Food Additives Blending The stainless steel ribbon mixer designed for the food additive industry is made of 304/316L food-grade material and mirror-polished to ensure pollution-free mixing. It can achieve an industry-leading uniformity of CV≤3% in 5-10 minutes, perfectly adapting to the high-precision mixing needs of powders such as vitamins, flavors, and nutritional enhancers. It meets the full-scenario application from laboratory research and development to industrial mass production.
Strictly adhere to safety standards with food-grade materials, and the unique ribbon design achieves ultra-high uniformity of CV≤3%, accurately dispersing trace ingredients.
Excellent mixing quality: It can effectively handle materials of different densities and particle sizes of 50-500 mesh, reduce stratification through a unique stirring structure, and have extremely high mixing uniformity.
Leading production efficiency: The equipment loading factor reaches 60-70%, making full use of space to increase the single processing volume. The batch cycle time is short, the unloading is fast and thorough, and the unloading process can be completed within 30 seconds.
Hygienic, safe and reliable: The fully enclosed design eliminates the risk of cross-contamination of materials from the source. The easy-to-clean structural design combined with food-grade stainless steel material greatly shortens the cleaning time and reduces maintenance costs.
Outstanding comprehensive performance: The stainless steel powder ribbon mixer can fully meet the industry's high-standard production needs with its three core advantages of mixing quality, production efficiency, and hygiene and safety.
The stainless steel powder ribbon mixer adopts a unique mechanical convection mixing principle to achieve efficient and uniform mixing of food additives. When the equipment is working, the bidirectional spiral stirring belt in the horizontally installed stainless steel cylinder runs at different speeds-the inner fast ribbon pushes the material axially, and the outer reverse slow ribbon causes the material to move radially, forming a three-dimensional composite convection. This design enables the material to simultaneously produce composite motion in the longitudinal, transverse and vertical directions, achieving true three-dimensional spatial mixing.
The food additive stainless steel powder ribbon mixer can quickly mix the following types of food additives.
Nutrient enhancers: The food additive stainless steel powder ribbon mixer can efficiently process various types of nutritional enhancers, including vitamin premixes (VA, VB group, VC, VD, etc.), mineral mixtures (calcium carbonate, ferrous sulfate, etc.), amino acid combinations and dietary fiber.
Seasoning and flavoring: In the field of seasoning and flavoring, the mixer can quickly and evenly mix compound seasoning powders, spice mixtures, flavors and flavor enhancers. Whether it is chicken essence, pepper, or powdered vanillin, they can be fully integrated.
Functional improvers: For functional improvers, the stainless steel powder ribbon mixer can achieve the mixing of leavening agents, emulsifiers, thickeners, antioxidants, etc. Evenly compound functional ingredients such as baking powder, monoglyceride, and xanthan gum.
Special-purpose additives: For special-purpose additives such as enzymes, preservatives, pigments and sweeteners, the mixer ensures that aspartame, potassium sorbate, natural pigments and other ingredients are mixed evenly.
Health functional additives: It can process probiotic powders, plant extracts, protein powders and functional polysaccharides.
Model |
LHY-0.25 |
LHY-0.5 |
LHY-1 |
LHY-1.5 |
LHY-2 |
LHY-3 |
LHY-4 |
LHY-6 |
LHY-8 |
LHY-10 |
One-time mixing (kg) |
100-150 |
200-300 |
400-600 |
600-900 |
800-1000 |
1200-1800 |
1600-2400 |
2400-3600 |
3200-4800 |
4000-6000 |
Mixing time (min) |
8-20 |
8-20 |
8-20 |
8-20 |
8-20 |
8-20 |
8-20 |
8-20 |
8-20 |
8-20 |
Mixing speed (r/min) |
60 |
55 |
45 |
40 |
35 |
25 |
25 |
20 |
15 |
15 |
Motor power (kw) |
3-5.5 |
4-11 |
7.5-15 |
11-18.5 |
15-22 |
18.5-30 |
22-37 |
37-55 |
37-55 |
45-75 |
Weight (kg) |
500 |
900 |
1800 |
2500 |
3200 |
4100 |
5100 |
6300 |
7500 |
|
Choosing a stainless steel powder ribbon mixer as a food additive mixing equipment has the following significant advantages and is an ideal choice for the food processing industry.
Food-grade safety guarantee: Made of 304/316L stainless steel, the surface is mirror polished (Ra≤0.8μm), fully in line with international food hygiene standards such as FDA and GMP, eliminating the risk of heavy metal migration.
Excellent mixing performance: The bidirectional asymmetric ribbon produces a three-dimensional composite motion (axial + radial + vertical direction), and additives with different densities (≤1:3) and different particle sizes (50-500 mesh) can reach a uniformity of CV value ≤3% in 5-10 minutes.
Precise temperature control protection: low speed design (adjustable from 15-45rpm) with efficient heat dissipation structure, the temperature rise during mixing is less than 5℃, which is particularly suitable for heat-sensitive ingredients such as vitamins and probiotics.
Multifunctional adaptability: one machine can be used for multiple purposes, and can handle various proportions of mixing from trace nutrient enhancers (0.1% addition) to main base materials. By adjusting the speed and mixing time, it can perfectly adapt to various physical forms such as powders and microparticles.
Intelligent production integration: optional PLC control system to achieve formula storage, data traceability and remote monitoring, and support linkage with automatic feeding and packaging lines.
Economical and efficient: loading factor up to 70%, energy consumption reduced by 30% compared with traditional mixers, quick-opening unloading design (less than 30 seconds/batch).
From customer demand analysis to customized solution design, and then to the implementation of actual application cases, the stainless steel powder ribbon mixer provides a one-stop solution for food additive manufacturers with its strong adaptability
Infant nutrition enhancer production: It is necessary to evenly disperse micronutrients such as vitamins and minerals, strictly control microorganisms, and achieve batch traceability. It uses 316L material and electrolytic polishing, is equipped with a 0.1% precision micro-addition system, integrates a hydrogen peroxide sterilization module, and is equipped with a data management system with an ERP interface to ensure product safety, accuracy, and traceability.
Compound seasoning mixing: Spices and carriers need to be evenly mixed to avoid dust and meet the needs of rapid production change. It adopts a quick-detachable ribbon structure, a negative pressure dust removal and unloading system, and a color code management quick-change component.
Functional food additive production: need to protect the activity of probiotics, control moisture (<3%), handle oxygen-sensitive ingredients, be equipped with a vacuum inert gas protection system, use a low-friction bearing design to control the temperature rise to <2°C, integrate an online moisture monitor, and fully guarantee product quality.
Food additive stainless steel powder ribbon mixer, because the material is different from others, the price is higher than that of ordinary mixers, and the price of single specific models will also vary. We provide stainless steel powder ribbon mixers of various specifications, with prices ranging from US$1,000 to US$5,000. The specific price depends on the capacity, power, mixing speed and other parameters of the mixer. In addition, it can be customized according to customer needs to meet customer needs in the field of food additive mixing.
Stainless steel powder ribbon mixers are of great significance in the production of food additives. Through the advantages of high-speed mixing function and compliance with hygiene standards, they provide reliable mixing solutions for the food industry. Customized mixers will provide customers with more choices.
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