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Animal feed ribbon mixer

What is Animal feed ribbon mixer?

Animal feed ribbon mixer is a ribbon mixer designed for modern feed production. It adopts 304/316L stainless steel and double-ribbon reverse mixing technology, which perfectly adapts to the mixing needs of livestock, poultry, aquatic products, pet feed and premixes. The equipment has an efficient mixing capacity of 5-15 minutes/batch, and can be equipped with liquid spraying, explosion-proof, intelligent PLC control and other modules. Compared with traditional equipment, it saves more than 30% energy, helps feed companies improve quality, reduce losses, and increase annual production capacity by 20%-30%!

Advantages of Animal feed ribbon mixer

High-efficiency mixing expert! Energy saving is 30% compared with traditional equipment. Suitable for powder, granular and liquid addition, supports PLC intelligent control, and helps companies reduce costs and increase efficiency!

High mixing efficiency: double-ribbon reverse mixing design, mixing uniformity reaches CV≤5%, far exceeding the industry standard.

No residue design: The ribbon runs close to the barrel wall, and the discharge residue is ≤0.5%, reducing feed waste.

Strong adaptability: It can handle various feed forms such as powder, granular, liquid spray, etc., and supports the production of premixes, concentrates, and complete feeds.

Intelligent control: PLC automation system can be optionally equipped to realize functions such as formula storage, data recording, and fault alarm, which can improve production efficiency by more than 30%.

Hygiene and safety: The fully enclosed structure meets GMP and FDA hygiene standards and eliminates dust pollution.

Different types of Animal feed ribbon mixers for sale

Our company specializes in the production of vertical and horizontal animal feed ribbon mixers, which are made of high-quality stainless steel and equipped with a double-ribbon reverse mixing system. The mixing uniformity is as high as CV≤5%.

Vertical ribbon mixer: compact structure, small footprint, especially suitable for feed plants with limited space. The material circulates in the vertical direction, with high mixing efficiency. The mixing time for each batch is only 5-10 minutes. It is suitable for small and medium-sized feed plants, premix production and special feed processing, with a capacity range of 500L-3000L (customizable).

Horizontal ribbon mixer: adopts large-capacity design, strong single-batch processing capacity, and meets the needs of large-scale production. The ribbon is close to the barrel wall, and the material residue is ≤0.5%, which can reduce feed waste and achieve dead-angle mixing. It is suitable for large feed factories, aquatic feed and pet food production, with a capacity range of 1000L-10000L (customizable).

Working principle of animal feed ribbon mixer

Both vertical and horizontal animal feed ribbon mixers adopt the three-dimensional mixing principle and achieve efficient mixing through the unique double ribbon structure. The vertical model forms a vertical circulation motion through the spiral lifter to achieve axial, radial and convection triple mixing; the horizontal model uses the reverse rotation of the internal and external ribbons to produce an "∞"-shaped material trajectory, which has shear, diffusion and convection mixing effects.

Model parameters

Horizontal Animal feed ribbon mixer

Model LHY-0.25 LHY-0.5 LHY-1 LHY-1.5 LHY-2 LHY-3 LHY-4 LHY-6 LHY-8 LHY-10
One-time mixing (kg) 100-150 200-300 400-600 600-900 800-1000 1200-1800 1600-2400 2400-3600 3200-4800 4000-6000
Mixing time (min) 8-20 8-20 8-20 8-20 8-20 8-20 8-20 8-20 8-20 8-20
Mixing speed (r/min) 60 55 45 40 35 25 25 20 15 15
Motor power (kw) 3-5.5 4-11 7.5-15 11-18.5 15-22 18.5-30 22-37 37-55 37-55 45-75
Weight (kg) 500 900 1800 2500 3200 4100 5100 6300 7500  

 

Vertical Animal feed ribbon mixer

Model Total volume(L) Capacity(kg) Mixing time(Minutes) Power(kw) Total height(m) Weight(kg)
CF-DSH-1 1000 400-600 5-10 4 2775 1200  
CF-DSH-2 2000 800-1200 5-10 5.5 3424 1500  
CF-DSH-6 6000 2400-3600 5-10 15 4960 3500  
CF-DSH-8 8000 3200-4800 5-10 18.5 5378 4000  
CF-DSH-10 10000 4000-6000 5-10 18.5 5678 4300  
CF-DSH-12 12000 4800-7200 5-10 22 6015 4500  
CF-DSH-15 15000 6000-9000 5-10 30 6650 5000  
CF-DSH-20 20000 8000-12000 5-10 37 7176 6000

What feeds can be mixed with the Animal feed ribbon mixer?

Animal feed ribbon mixers are widely used in the production of various feeds due to their high-efficiency mixing, no residue, and strong adaptability, which can meet the nutritional needs of different animals.

Livestock and poultry feed: suitable for mixing complete feed, concentrated feed and pellet feed raw materials for pigs, chickens, ducks, cattle, etc. It can evenly mix grains, soybean meal, fish meal, etc. to ensure nutritional balance, and the mixing uniformity CV≤5%.

Aquatic feed: specially developed for puffed feed, sinking feed and micro-particle feed such as fish, shrimp, crab, etc. It can fully mix raw materials such as fish meal, shrimp meal, vitamins, etc. to ensure floating and palatability; it uses corrosion-resistant stainless steel material and is suitable for high-moisture formula to meet the special needs of aquaculture.

Pet food: It meets the production of dry food raw materials such as dog food and cat food, freeze-dried particles and functional snacks. It accurately mixes meat powder, probiotics, joint health ingredients, etc. to ensure nutritional balance.

Premix: Mix trace ingredients such as vitamins, minerals, and drug additives. It can achieve accurate and uniform mixing of VA, calcium, antibiotics, etc. with carriers or base materials.

Animal feed ribbon mixer customized service

We provide customized services for animal feed ribbon mixers to meet the diverse needs of different breeding companies.

Customized mixing ribbon: Customize the shape, size and number of layers of the mixing ribbon according to the material characteristics.

Customized drive system: Select the appropriate motor power and reducer type according to the processing volume and energy consumption requirements.

Customized discharging method: Select the appropriate discharging method according to the material type and production process. Powder materials can adopt a pneumatic large door structure, which is fast and residue-free.

Customized heating/cooling device: Configure heating or cooling jackets according to the temperature requirements during the material mixing process.

Customized supporting solutions: Provide personalized supporting solutions based on the customer's production site and process flow. For example, for customers who use ton bag raw materials, crane hoisting and dust collectors can be configured to directly feed the materials; for customers who manually unpack and feed the materials, multi-layer platforms can be set up and ton bag packaging machines can be configured.

Customized customer cases of Animal feed ribbon mixer

As a source manufacturer, we have customized different solutions for different customers to achieve the fastest and best mixing effect!

Customization for large farms: Customized super-large ribbon mixers for large farms, with a processing capacity of up to 12 cubic meters, to meet the needs of large-scale production. Equipped with an electronic weighing system, it can accurately grasp the ratio of forage and concentrate, improve the nutritional balance of feed, and increase the growth rate of cattle and sheep.

Customization of special materials: For high-viscosity products such as aquatic puffed feed and pet wet food, customized ribbon mixers equipped with jacket heating/cooling systems are used to control material temperature, improve starch gelatinization, and meet the mixing needs of special materials.

Why choose ribbon mixers for animal feed mixing?

The selection of ribbon mixers in animal feed production is mainly based on its unique mixing advantages and industry adaptability.

Excellent mixing performance, precise nutrient distribution: With the double-ribbon reverse rotation technology, it realizes axial, radial and convection three-dimensional composite motion, and the mixing uniformity CV value is ≤5%, far exceeding the paddle (8-10%) and vertical (6-8%) mixers. It is especially suitable for the precise mixing of trace components such as vitamins and minerals in premixes to ensure balanced feed nutrition.

Efficient production optimization, reducing overall costs: the mixing cycle is 40% shorter than that of traditional equipment, and conventional feed only takes 8-12 minutes/batch; the loading volume can reach 70% of the volume (50-60% of traditional equipment), significantly improving production capacity. Equipment residue is less than 0.5%, effectively reducing material change loss and cross contamination, and reducing production costs.

Upgraded quality assurance, adapting to multiple needs: using gentle mixing method, particle breakage rate is less than 0.1%, protecting feed integrity; optional high-precision liquid spraying system (oil addition accuracy ±0.5%), fully sealed design makes vitamin retention rate > 95%, prevents nutrient oxidation, and fully guarantees feed quality.

Animal feed ribbon mixer manufacturer

As a professional animal feed ribbon mixer manufacturer, Dahan Machinery has focused on the research and development of efficient mixing equipment for more than ten years. It has national patents and has passed ISO9001, CE, and GMP certification. We use precision machining technology to produce 316L stainless steel ribbon mixers, support 500L-20 tons non-standard customization, and the product serves many feed companies with excellent uniformity of CV≤3%. With the MES intelligent production line, the annual production capacity is 2,000 units. Each device has undergone 72 hours of rigorous testing and provides 24-hour rapid response full-cycle service. If you have any needs, please feel free to contact us for a detailed quotation!

Animal feed ribbon mixer has become the core equipment of modern feed production with its efficient, stable and safe performance. Whether it is a large feed mill or a small and medium-sized processing enterprise, we can provide customized solutions to help improve feed quality and production efficiency!

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Email:sale@xxdahan.com

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