Heavy duty ribbon blender is engineered for the most demanding industrial mixing applications. Unlike standard mixers, this heavy-duty industrial ribbon blender features a reinforced tank and a powerful dual-screw belt system, capable of processing up to 20 tons of high-viscosity or high-solid materials per batch. Whether you are in building materials, chemical manufacturing, or mining, our heavy duty ribbon mixers provide unmatched efficiency and durability.
With its unique design and function, heavy-duty screw-belt mixers show significant advantages in the mixing of high viscosity and high solids materials.
Extra large capacity: can complete batch processing capacity of 1-20 tons, adapted to industrial continuous production.
Double helix screw belt design: The outer layer screw belt pushes the material from both sides of the kettle body to the center, and the inner layer screw belt is conveyed in reverse, forming a three-dimensional mixing mode of "up and down rolling + left and right convection".
Suitable for high solid content: It can process materials with solid content up to 80% (such as mortar, ceramic slurry) to ensure uniform dispersion of solid particles. .
Customized design: The screw belts have a variety of forms, and can be configured with single-thread belt, double-thread belt, and screw-screw composite structure to meet different mixing needs.
Due to its large capacity, high wear resistance and strong power, heavy-duty screw-belt mixers are mainly used in the following industrial fields for high-strength mixing needs.
Building materials industry: In the production of dry powder mortar, heavy-duty screw belt mixers can evenly mix raw materials such as cement, quartz sand, and the residual amount is ≤0.3%; when used in ceramic tile glue and waterproof coating, ensure that the glue powder and aggregate are fully integrated.
Chemical industry: In the field of pigment dyes, each batch of equipment can process 5-10 tons of titanium dioxide, iron oxide and other materials to effectively avoid color difference; for plastic masterbatch production, ensure that the color masterbatch and the carrier resin are highly uniformly mixed.
Metallurgy and Mining: used for pre-mixing ore sintered sintered materials, can withstand high temperatures of 300℃, and is suitable for iron ore, copper ore powder, etc.; when treating metal powders such as tungsten powder and cobalt powder, explosion-proof design ensures production safety.
Food and Feed: For bulk raw materials such as flour and feed additives, 10-20 tons can be processed in a single time; when producing functional premixes, ±1% accuracy control is achieved for trace additions such as vitamins and minerals.
The heavy-duty screw belt mixer achieves efficient three-dimensional mixing through the reverse rotation of the double screw belt: the external screw belt promotes the axial movement of the material at a linear speed of 0.5-1.2m/s, and the internal screw belt rotates in reverse to form strong shear, and the material forms a "∞" font-shaped circulation track in the cylinder body with the flow stop plate.
| Model | LHY-0.25 | LHY-0.5 | LHY-1 | LHY-1.5 | LHY-2 | LHY-3 | LHY-4 | LHY-6 | LHY-8 | LHY-10 |
| One-time mixing (kg) | 100-150 | 200-300 | 400-600 | 600-900 | 800-1000 | 1200-1800 | 1600-2400 | 2400-3600 | 3200-4800 | 4000-6000 |
| Mixing time (min) | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 |
| Mixing speed (r/min) | 60 | 55 | 45 | 40 | 35 | 25 | 25 | 20 | 15 | 15 |
| Motor power (kw) | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
| Weight (kg) | 500 | 900 | 1800 | 2500 | 3200 | 4100 | 5100 | 6300 | 7500 |
We provide heavy-duty screw-belt mixers made of carbon steel and stainless steel for customers to choose from.
Carbon steel material: It has the advantages of low cost and high strength, and is suitable for handling non-corrosive dry materials, such as mineral powder mixing in the building materials industry, sintered material pretreatment in the metallurgy industry and other scenarios. However, it has poor corrosion resistance and is prone to rust in humid or acid-base environments. It is mostly used in industrial fields with low requirements for corrosion resistance.
Stainless steel material: represented by 304 and 316L, it has excellent acid and alkali corrosion resistance and oxidation resistance, and has a smooth surface and is not easy to contaminate materials. Among them, 316L is more corrosion-resistant and is often used in industries such as chemical industry, food, and medicine that have strict hygiene requirements, such as food additive mixing and pharmaceutical intermediate stirring.
There are significant differences in the functional use, working principle, applicable materials, equipment structure, operation and maintenance of heavy-duty screw-belt mixers and ordinary vibrating screens, which make them suitable for different links of industrial production.
|
Comparison Dimension |
Heavy-Duty Ribbon Blender |
Ordinary Vibrating Screen |
|
Function & Purpose |
Material mixing (e.g., dry mortar, pigments, food additives) to enhance uniformity |
Material screening and classification (by particle size) for pretreatment or finished product sorting |
|
Working Principle |
Three-dimensional mixing motion of "axial convection + radial shearing" via dual-ribbon rotation |
High-frequency vibration of the screen surface by a vibration source, allowing materials to pass through the screen by particle size |
|
Suitable Materials |
High-viscosity, large density difference, and proportion materials (e.g., adhesives, refractory materials) |
Flowing, low-viscosity particles/powders (e.g., sand, flour) |
|
Equipment Structure |
Horizontal U/O-shaped cylinder + double-layer ribbon + motor reducer, complex structure |
Screen box + screen mesh + vibration source + frame, simple structure |
|
Typical Industries |
Building materials (dry mortar), chemical (pigments), food (premixes) |
Mining (ore screening), building materials (sand grading), grain (cereal screening) |
The reverse three-dimensional hybrid of double-thread belt is adopted, and the spindle + reducer ensures heavy-load operation. The main design highlights are the following.
Strengthened structural design: The cylinder steel plate is thickened to 12-20mm, and its deformation resistance is 300% higher than that of conventional models, and it can withstand huge pressure when stirring high-viscosity materials. Equipped with double-support bearing seats, using a combination of center-aligning roller bearings and thrust bearings.
Wear-resistant solution: The edge of the screw belt is inlaid with tungsten carbide alloy blocks to effectively resist the erosion of high-wear materials; the cylinder is lined with wear-resistant manganese steel plate, and its service life is over 8,000 hours.
Safety protection system: It has overload protection function, and automatically alarms and shuts down when the torque reaches the rated value of 150%. ATEX explosion-proof certification components and nitrogen protection systems can be optionally equipped to meet the safety needs of flammable and explosive working conditions in chemical, metallurgy and other industries.
The price of heavy-duty screw-belt mixers produced by our factory flexibly depends on the equipment model, configuration and customization requirements. The basic model adopts standard 316L stainless steel material and a general speed reduction system, which is suitable for mixing conventional high-viscosity materials and has outstanding cost-effectiveness; the high-end customized model supports high-temperature/corrosion-resistant special alloy materials, frequency conversion intelligent control system and vacuum degassing module, and can adapt to harsh working conditions such as chemicals and pharmaceuticals, and the price is reasonably increased with the upgrade of functions. All equipment supports non-standard design, optimized configuration according to customer production capacity, material characteristics and process flow, and provides free technical solutions and cost budgets. Welcome to contact us for exclusive quotation and prototype testing services!
With its unique three-dimensional convection mixer, heavy-duty screw belt mixer has become the core equipment in the field of high viscosity material processing. From chemical industry to food, from pharmaceutical to environmental protection, its application scenarios continue to expand.
Our heavy duty ribbon blender can handle a maximum batch capacity of 20 tons, making it suitable for large-scale production in industries like dry mortar, feed, and mining.
It is ideal for high-viscosity and high-solid content materials, including dry powder mortar, ceramic slurry, pigments, ores, and food additives. The blender is available in carbon steel and stainless steel (304/316L) to suit different material properties.
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