Job's Tears Flour Stainless Steel Ribbon Mixer can homogenize pure Job's Tears flour and thoroughly mix it with mixed grain flour, sugar powder, and nutritional additives. It's a food-grade mixing machine designed for processing Job's Tears flour and mixed grain meal replacement powders. All parts in contact with materials are made of 304/316L stainless steel, meeting food processing hygiene standards. Its core feature is a double-layer reverse double-spiral structure, achieving a mixing uniformity of over 99%. It can easily achieve uniform mixing of materials at a 1:10000 ratio, while maintaining gentle mixing that does not damage the nutritional structure of the Job's Tears flour and prevents clumping. It features short batch mixing time and extremely low residue after unloading. Optional configurations include vacuum feeding, a liquid spraying system, variable frequency speed control, and a heating jacket. It supports powder-to-powder and powder-to-liquid mixing and can be customized to meet production capacity and process requirements.
The Job's Tears Flour Stainless Steel Ribbon Mixer is made entirely of steel, meeting hygiene standards. Its double-ribbed design gently stirs without damaging nutrients, ensuring high mixing uniformity. It is suitable for mixing powders and liquids, is sealed to prevent dust and is easy to clean. Customization is also available to suit various Job's Tears powder processing needs.
Food-grade material: All parts in contact with materials are made of 304/316L stainless steel, mirror-polished with no dead corners, meeting food hygiene standards, easy to clean, and preventing residue and material contamination.
Uniform mixing: The double-layer counter-current double-ribbed design gently stirs, achieving three-dimensional convection shearing, resulting in a mixing uniformity of ≥99%. It does not damage the Job's Tears powder particles and nutritional structure, and is suitable for low-proportion additive blends.
Suitable for various mixing conditions: Supports homogenization of pure Job's Tears powder, blending of mixed grain powders, and can also be used with a spray system for powder-liquid mixing, meeting the diverse processing needs of meal replacement powders.
Sealed and Dustproof:The entire unit features a sealed structure design, effectively preventing the spread of Job's Tears powder dust, ensuring a safe production environment, and preventing dust from seeping into transmission components.
Customization:The equipment height, inlet/outlet shape, and size can be customized according to production capacity and process requirements. Optional configurations include heating jackets, vacuum feeding, and fully automatic unloading, adapting to different needs from small workshops to large-scale production lines.
The Job's Tears Flour Stainless Steel Ribbon Mixer consists of four core modules: a mixing drum, a double-layer counter-rotating spiral ribbon mixing system, a drive unit, and an intelligent control system. The mixing drum's interior is mirror-polished. The double-layer spiral ribbons are linked by a main shaft; the outer spiral ribbon pushes the material axially, while the inner spiral ribbon achieves radial shearing, forming a three-dimensional composite mixture. The drive system uses a combination of a variable frequency motor and a cycloidal pinwheel reducer, with the speed precisely adjustable between 15-45 rpm. The control system integrates a PLC and a touch screen, supporting recipe storage, real-time monitoring, and IoT connectivity. All contact parts feature a quick-release design, compatible with CIP cleaning systems.
The Job's Tears Flour Stainless Steel Ribbon Mixer employs a horizontal double-ribbon counter-current convection mixing principle. After startup, the variable frequency motor drives the through shaft via a reducer, causing the double-layered ribbons inside the drum to rotate synchronously in opposite directions. The outer ribbon gathers the Job's Tears powder and auxiliary materials from both ends towards the center, while the inner ribbon pushes the material from the center towards both ends, creating bidirectional convection and gentle shearing, allowing the powder to be fully agitated and blended within the drum.
| Model | LHY-0.25 | LHY-0.5 | LHY-1 | LHY-1.5 | LHY-2 | LHY-3 | LHY-4 | LHY-6 | LHY-8 | LHY-10 |
| One-time mixing (kg) | 100-150 | 200-300 | 400-600 | 600-900 | 800-1000 | 1200-1800 | 1600-2400 | 2400-3600 | 3200-4800 | 4000-6000 |
| Mixing time (min) | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 |
| Mixing speed (r/min) | 60 | 55 | 45 | 40 | 35 | 25 | 25 | 20 | 15 | 15 |
| Motor power (kw) | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
| Weight (kg) | 500 | 900 | 1800 | 2500 | 3200 | 4100 | 5100 | 6300 | 7500 |
Job's Tears Flour Stainless Steel Ribbon Mixer is suitable for large-scale compounding of meal replacement powders and whole grain powders. It can also be used for mixing barley flour for baking, while meeting the customized production needs of small workshops for small batches and multiple formulas.
Meal Replacement Powder Processing: It can accurately compound barley flour with whole grain powders such as red bean flour, mung bean flour, and oat flour. It can also achieve uniform mixing of barley flour with protein powder, dietary fiber, vitamins, and other nutritional additives, meeting the mixing requirements for large-scale and standardized production of meal replacement powders.
Grain Powder Production: Suitable for processing Job's Tears powder and other health-promoting powders in health food factories and grain workshops. Job's Tears powder can be mixed with other food-grade medicinal ingredients such as jujube powder, longan powder, yam powder, and fox nut powder to create various health-promoting grain powder formulas.
Baking Ingredient Formulation:Suitable for the baking industry, Job's Tears powder can be mixed with flour, powdered sugar, milk powder, baking additives, etc., to create specialized powders for baked goods such as Job's Tears cakes, bread, and cookies, avoiding problems like clumping and uneven flavor in the finished product.
The mixing time for the Job's Tears Flour Stainless Steel Ribbon Mixer is typically 5-10 minutes. The specific time can be adjusted flexibly based on the characteristics of the materials, the complexity of the formula, and the equipment configuration. For basic mixing, the high-speed double-layer ribbon structure can achieve uniformity within 5-6 minutes. If the formula contains multiple excipients or requires liquid addition, the mixing time can be optimized to 8-10 minutes by adjusting the ribbon speed and activating the temperature control jacket, ensuring uniform distribution of nutrients and preventing clumping.
The price of the Job's Tears Flour Stainless Steel Ribbon Mixer varies flexibly between $1000.00 and $7900.00, depending on capacity, material, functional configuration, and customization requirements. The basic small-capacity model is positioned for economical practicality, while the large-capacity or high-configuration models focus more on meeting high-end production and special process needs. We insist on transparent pricing; the price of each machine is accurately calculated based on the customer's specific technical parameters and functional selections to ensure the best cost performance. Please provide your detailed requirements, and we will customize a unique solution and provide an accurate quote.
Dahan Machinery is the original manufacturer of the Job's Tears Flour Stainless Steel Ribbon Mixer, possessing mature production technology and customized production lines. Our main products are stainless steel ribbon mixers specifically designed for Job's Tears flour and other whole grain meal replacement powders. The equipment undergoes full-process quality control, with all parts in contact with materials made of food-grade stainless steel, meeting food processing hygiene standards. We can customize capacity, configuration, and powder-liquid mixing structures to meet your needs. Direct factory supply eliminates middlemen, providing a one-stop service including factory testing, technical guidance, and after-sales warranty. For many years, we have provided high-performance, cost-effective powder mixing solutions for various food factories and whole grain workshops. If you have any mixing needs, please feel free to contact us.
The Job's Tears Flour Stainless Steel Ribbon Mixer is mainly used to mix Job's Tears flour and other powders. It is made of food-grade 304/316L stainless steel and achieves gentle, high-speed mixing through a three-dimensional ribbon structure.
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