Clay Powder Ribbon Mixer is a ribbon mixer optimized for the characteristics of clay-based materials. Its unique ribbon mixing structure effectively overcomes viscous resistance, achieving high-intensity and uniform mixing of clay powder and additives. Custom designs are available to meet specific production needs and environments. Mixing time is 8-15 minutes per cycle. It features powerful convection mixing, preventing sticking to the walls and eliminating dead zones, resulting in high mixing uniformity. It supports spray design, roller design, and intelligent control systems, making it an ideal device for clay powder batching, homogenization, and modification.
The Clay Powder Ribbon Mixer features a double-layer spiral ribbon structure, ensuring stable operation, low energy consumption, easy cleaning, customization options, and a long service life. It is an ideal device for efficient mixing of clay powder.
Agglomeration and Homogenization:Powerful mechanical force efficiently breaks down naturally occurring hard lumps in clay raw materials and soft agglomerates formed during premixing, ensuring uniform distribution of moisture and additives.
Acceptance of Solid-Liquid-Paste Mixing:Not only suitable for dry powder mixing, it excels at handling the wetting and kneading processes of clay powder with water and liquid binders, producing uniformly textured, malleable clays or pastes.
No Dead Zones in Mixing:The counter-current motion generated by the bidirectional spiral ribbon forces all materials to participate in strong convection, eliminating mixing dead zones. This is particularly suitable for clay products with complex formulations or requiring uniform coloring.
Stable Discharge:The wide discharge port, often equipped with a spiral forced discharge device or a large-opening gate, ensures clean and smooth discharge, even for moist and viscous mixtures.
The Clay Powder Ribbon Mixer mainly consists of a horizontal U-shaped cylinder, a double-layer spiral mixing ribbon, a main shaft, a transmission device, a discharge mechanism, a frame, and an electrical control system. The cylinder is made of thickened wear-resistant plate, offering high strength and impact resistance, suitable for the high specific gravity and poor flowability of clay powder. The main shaft is equipped with inner and outer double-layer reverse spiral ribbons, creating strong convection and tumbling during operation, preventing material from sticking to the walls and clumping. The motor and reducer are directly driven, ensuring smooth operation and high torque. A large-diameter quick-opening discharge valve at the bottom ensures thorough discharge and minimal residue.
The Clay Powder Ribbon Mixer relies on the motor and reducer to drive the main shaft and double-layer spiral ribbons to rotate. The inner and outer spiral ribbons push the material in opposite directions, causing rapid convection, tumbling, and shearing of the clay powder within the cylinder. Addressing the characteristics of clay powder—high viscosity, easy clumping, and poor flowability—the ribbon mixer continuously and powerfully disperses and thoroughly mixes the material, eliminating mixing dead zones and effectively preventing sticking to the walls.
| Model | LHY-0.25 | LHY-0.5 | LHY-1 | LHY-1.5 | LHY-2 | LHY-3 | LHY-4 | LHY-6 | LHY-8 | LHY-10 |
| One-time mixing (kg) | 100-150 | 200-300 | 400-600 | 600-900 | 800-1000 | 1200-1800 | 1600-2400 | 2400-3600 | 3200-4800 | 4000-6000 |
| Mixing time (min) | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 |
| Mixing speed (r/min) | 60 | 55 | 45 | 40 | 35 | 25 | 25 | 20 | 15 | 15 |
| Motor power (kw) | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
| Weight (kg) | 500 | 900 | 1800 | 2500 | 3200 | 4100 | 5100 | 6300 | 7500 |
Building materials and ceramic companies, facing issues with clay powder's high viscosity, easy clumping, and uneven mixing affecting product qualification rates, selected our customized clay powder ribbon mixer. The equipment features a double-layer high-strength ribbon structure, stainless steel anti-sticking material, and short mixing time. After commissioning, production efficiency increased by 30%, product batch stability met standards, failure rate was low, maintenance was simple, and production costs were significantly reduced. Customer feedback indicates stable operation, strong adaptability, and fully meets the continuous production needs of clay, earthenware, and other powders.
Stainless steel is generally the safest and most practical choice for Clay Powder Ribbon Mixers. Clay powder itself has high moisture content, is prone to adhesion, and often contains small amounts of acidic or alkaline components. Stainless steel is corrosion-resistant, rust-free, and has a smooth surface, making it less prone to material adhesion and easy to clean, ensuring powder purity and production hygiene. If the clay powder is dry and non-corrosive, and the cost budget is limited, carbon steel can also be used. It has high strength and low price, suitable for general working conditions. However, when processing damp, corrosive clay for extended periods, carbon steel is prone to rusting and contaminating raw materials, which negatively impacts product quality.
Clay Powder Ribbon Mixers and Paddle Mixers differ significantly in structure, applicable materials, and performance. The ribbon mixer uses a continuous spiral ribbon structure, providing a large mixing area and wide coverage, enabling overall convection and tumbling of materials. It is more suitable for highly viscous, easily agglomerated, and poorly flowing powders such as clay powder, earthenware clay, and putty powder. Paddle mixers, with their dispersing paddles as the core component, offer strong and rapid mixing, making them ideal for quick blending of loose, non-sticky materials such as pig feed, grains, and chemical granules. We can select the appropriate mixer based on the raw material characteristics: ribbon mixers are preferred for sticky powders, while paddle mixers are suitable for dry, loose materials.
Dahan Machinery boasts mature manufacturing processes and a rigorous quality control system. Targeting the high viscosity and agglomeration characteristics of clay powder, we have custom-designed a thickened cylinder and a robust ribbon structure. Clay Powder Ribbon Mixers are available in materials such as carbon steel and 304/316 stainless steel, and non-standard customization is supported. Direct factory supply eliminates middlemen, providing one-stop service including factory testing, technical guidance, and after-sales warranty. Our equipment is stable, mixes uniformly, is durable, and easy to maintain. Our products are sold globally and widely used in industries such as ceramics, building materials, and refractory materials, enjoying high customer trust.
The Clay Powder Ribbon Mixer is not just a simple mixer, but a powerful preparation device that integrates crushing, dispersing, kneading, and homogenizing. It transforms raw, viscous raw materials into intermediate products with highly homogeneous composition and texture, laying a crucial quality foundation for downstream molding and firing processes.
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