Ribbon mixer manufacturers we provide a full range of Ribbon Mixer selection and maintenance solutions. For different material characteristics such as powders, granules and high-viscosity slurries, we have mixing equipment with different materials, different heights and different blades. We can provide professional solutions to help customers improve production efficiency and reduce operating costs.
We have a rich and diverse product system, covering single/double/multi-layer screw tape structures, suitable for materials with different viscosity and particle sizes.
Diversified product structure: We provide single-axis and double-axis screw-belt mixers. The single-axis model has a compact structure and high mixing uniformity, making it an ideal choice for small and medium-sized batch production; the dual-axis model adopts a special design and has a more intense mixing, which is especially suitable for handling high-viscosity materials or working conditions that require rapid mixing. Both structures can be customized and adjusted according to the specific needs of customers.
Various material choices: The product line covers two major material series: carbon steel and stainless steel. Carbon steel mixers are economical and practical, and are widely used in general industrial fields such as building materials and feed; stainless steel uses 304/316L high-quality stainless steel material, with excellent corrosion resistance, and fully complies with the strict hygiene standards of the food, medicine and other industries.
Flexible installation method: We provide mixing equipment with horizontal and vertical installation methods. Horizontal models have high space utilization, which is especially suitable for continuous production processes; vertical models occupy a small area and can better integrate with existing production lines, providing more flexibility for workshop layout. Both installation methods can be customized according to customer on-site conditions.
As the industry's leading expert in screw-belt mixer manufacturing, we are well aware of the special requirements for the mixing process of different material characteristics. With rich engineering experience and technical accumulation, we provide customized hybrid solutions for all kinds of materials.
Lightweight powder materials: For lightweight powders with low density and dust-prone lightweight powders such as flour, milk powder, graphite powder, etc., we adopt a customized design: a dust-proof sealing system equipped with a maze-type sealing and air pressure balance device to effectively inhibit dust spillage; a vacuum loading interface can be optionally used to achieve dust-free operation throughout the process.
High viscosity materials: For adhesives, silicone, slurry and other materials with high viscosity, we provide professional solutions: adopt heavy-duty dual-axis design and equipped with reinforced reducer to ensure stable operation of the equipment; specially designed interlaced ribbon structure to enhance shearing and improve mixing efficiency.
Fragile particulate materials: For fragile materials such as catalyst carriers and medical particles, we adopt gentle mixing technology: the equipment runs at low speed to reduce mechanical impact; the flexible screw belt structure further reduces the damage to particles; it is equipped with a frequency conversion speed regulation system to achieve a gradual start-stop to avoid particle damage caused by sudden acceleration or deceleration.
Corrosive materials: For corrosive materials such as acid, alkali and salt, we provide all-round protection: the main body is made of 316L stainless steel or special alloy material to ensure the corrosion resistance of the equipment; PTFE is lined with a Teflon anti-corrosion layer in key areas to extend the service life; the fully sealed structure is equipped with a waste gas treatment interface to prevent corrosive gas leakage.
As an industry-leading mixing equipment manufacturer, we rely on core technology innovation to provide customers with efficient and reliable mixers with agitators. The patented ribbon + blade composite design is adopted to achieve three-dimensional mixing.
Mixing performance: Using the principle of three-dimensional motion, the axial, radial and circumferential composite movement of the material is driven by the differential rotation of the double-spiral belt. With the design without dead angles, the nano-level dispersion of the material can be quickly achieved, and the mixing efficiency is 40% higher than that of traditional models.
Energy-saving design: Equipped with a permanent magnet synchronous motor, combined with a planetary gear reducer, the transmission efficiency is as high as 92%; the screw belt structure is optimized through ANSYS simulation to reduce stirring resistance.
Intelligent: equipped with PLC + touch screen control system, supporting program presets and real-time monitoring of 12 parameters; with the help of 5G Internet of Things to access the factory system, remote adjustment and fault warning are realized, and the response time is greatly shortened.
Special process: Customized solutions for special working conditions, high-temperature and high-pressure jackets can achieve temperature control of - 30℃~300℃, meeting the needs of various extreme production scenarios.
To meet the mixing needs of different industries and materials, our ribbon mixers offer a variety of optional configurations to ensure that the equipment is perfectly adapted to your production process.
Heating/Cooling Jacket: Designed for chemical reactions, food processing and other materials that require temperature control, it provides three types of jackets: steam, thermal oil, cold water/frozen water. It has precise temperature control and uniform heat exchange capabilities, which can prevent local overheating or agglomeration of materials and significantly improve product quality stability.
Liquid spray system: For liquid and powder mixing processes, it supports single-point/multi-point spraying, atomization nozzle and CIP cleaning nozzle. It can achieve uniform dispersion of liquids, shorten mixing time, and accurately adjust the spray volume and speed through programmable control. It is especially suitable for granulation, coating and other scenarios, meeting hygiene standards.
Explosion-proof configuration: Focus on the treatment of flammable and explosive materials, equipped with explosion-proof motors, nitrogen protection systems, electrostatic elimination devices and explosion-release components, fully comply with explosion-proof standards, widely used in high-risk industries such as chemicals and new energy, providing multiple guarantees for production safety.
As a leading domestic screw-belt mixer manufacturer, we focus on the research and development and production of high-performance mixing equipment, serving many industries such as chemical industry, food, medicine, building materials, and new energy. With 10 years of experience in the industry, we not only provide standard models, but also provide personalized customized solutions according to your production process needs to ensure maximum mixing efficiency.
The core value of customized ribbon mixers is to convert process requirements into equipment language. Through structural parameterized design, precise matching of transmission system and intelligent control integration, significant benefits of increasing mixing efficiency by more than 40% and reducing energy consumption by 30%.
Address:China,Yanjin county forest park gate to the west 1000 meters north road.
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