Spice Powder Horizontal Ribbon Blender is a high-speed mixer designed for processing various spice powders. Its core function is to mix different types and particle sizes of spice powders, such as star anise powder, Sichuan pepper powder, and cinnamon powder, as well as spice powders and auxiliary materials, achieving uniform blending and ensuring consistent flavor and quality in the finished spice product. Utilizing a horizontal body with a belt mixing structure, it ensures thorough mixing without dead zones or residue. It is suitable for mixing loose spice powders and can also handle slightly clumped spice powders, effectively overcoming the pain points of traditional mixing equipment such as layering and uneven mixing. Custom-made products are available to perfectly integrate with other upstream and downstream equipment based on on-site conditions.
The Spice Powder Horizontal Ribbon Blender features a horizontal cylindrical structure. Its core components include a food-grade stainless steel cylinder, a double-layered ribbon agitator, a transmission system, and sealing components. The ribbon agitator is arranged symmetrically in inner and outer layers. The machine body features a quick-opening inspection port and inlet/outlet ports. Its compact structure is suitable for mixing spice powders.
Uniform Mixing: It can handle different types and particle sizes of spice powders, as well as blends of spice powders with excipients. The ribbon agitator structure ensures thorough mixing without dead zones, resulting in high material integration and no stratification.
High Adaptability: It can not only mix loose spice powders but also effectively break up slightly clumped spice powders, meeting the diverse material mixing needs in spice processing.
Easy Cleaning: The horizontal ribbon agitator design combined with the smooth inner wall of the machine body ensures no residue remains after mixing, preventing cross-contamination between different spices and meeting food processing hygiene standards.
Wide Applications: Suitable for both small-to-medium batch processing and large-scale production lines, adaptable to spice blending scenarios in various industries such as food, condiments, and health products.
The main structure of the Spice Powder Horizontal Ribbon Blender includes a cylinder, spiral blades, a motor, and inlet/outlet ports. Each component works together to complete the entire mixing process.
Cylinder: The core of the machine, with a food-grade smooth inner wall and no dead corners, meeting the cleanliness requirements of spice powder mixing, reducing material residue and cross-contamination, while also ensuring airtightness to prevent spice powder dust.
Double-Layer Spiral Blade: The core mixing component, with inner and outer spiral ribbon blades, drives the material in three-dimensional tumbling, achieving uniform mixing while breaking up slightly clumps of spice powder.
Power Unit: Composed of a dedicated motor, reducer, and transmission components, providing stable power to the mixing system. The speed can be adjusted as needed to adapt to the mixing rhythm of different spice powders.
Inlet/Outlet: The inlet can be connected to feeding equipment, suitable for large-scale processing; the outlet opens and closes flexibly, and the discharge speed is controllable, ensuring continuous operation of feeding, mixing, and discharging.
Our factory's Spice Powder Horizontal Ribbon Blender primarily uses food-grade 304 and 316 stainless steel as its core materials. Both meet food processing hygiene standards, and the surface is finely polished, making it corrosion-resistant and easy to clean. It is suitable for mixing various spice powder formulations and can be customized to meet specific needs.
304 Spice Powder Horizontal Belt Mixer: This is the basic and preferred model in the spice processing field, suitable for mixing most spices and seasoning powders. It has excellent corrosion resistance and rust prevention, effectively resisting the corrosion of common slight acidic and alkaline components in spices. Its smooth surface is easy to clean, meeting food-grade production hygiene requirements and preventing material reactions with spices that could affect flavor.
316 Spice Powder Horizontal Belt Mixer: Designed for demanding spice powder mixing applications, suitable for processing compound seasoning powders, seafood spice powders, and marinade powders containing high salt and acid content. Made of 316 stainless steel with added molybdenum, its resistance to pitting and crevice corrosion is far superior to 304, allowing it to withstand the continuous erosion of salts and organic acids in spices over long periods, preventing material corrosion and spice contamination at the source.
The Spice Powder Horizontal Ribbon Blender drives the mixing shaft via a reducer. The outer spiral belt pushes the material from both ends along the wall towards the center, forming an axial converging flow; while the inner spiral belt transports the material from the center to both ends, forming an axial diffusion flow. Simultaneously, in the radial direction, the material is continuously lifted, scattered, and diffused by the tumbling of the spiral belt. This combined motion of convection, shearing, and diffusion creates a complex and efficient three-dimensional circulation of the material within the mixing tank, achieving extremely high mixing uniformity in a short time.
| Model | LHY-0.25 | LHY-0.5 | LHY-1 | LHY-1.5 | LHY-2 | LHY-3 | LHY-4 | LHY-6 | LHY-8 | LHY-10 |
| One-time mixing (kg) | 100-150 | 200-300 | 400-600 | 600-900 | 800-1000 | 1200-1800 | 1600-2400 | 2400-3600 | 3200-4800 | 4000-6000 |
| Mixing time (min) | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 |
| Mixing speed (r/min) | 60 | 55 | 45 | 40 | 35 | 25 | 25 | 20 | 15 | 15 |
| Motor power (kw) | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
| Weight (kg) | 500 | 900 | 1800 | 2500 | 3200 | 4100 | 5100 | 6300 | 7500 |
A large-scale spice processing enterprise, specializing in the production of compound spice powders such as chili powder and Sichuan peppercorn powder, experienced batch-to-batch quality fluctuations due to uneven mixing and electrostatic adsorption caused by its original equipment. They introduced a customized 304 stainless steel horizontal belt mixer for spice powder. The equipment is equipped with an electrostatic elimination device and a double-layer spiral ribbon convection mixing structure, effectively solving the material adhesion problem. The batch-to-batch deviation in color and numbing sensation was reduced by 40%, and the mixing uniformity CV value reached 3.5%. The food-grade polished inner liner is easy to clean, leaving no material residue and meeting food production standards.
The Spice Powder Horizontal Ribbon Blender boasts strong mixing compatibility, capable of simultaneously blending 3-8 different spice powders with varying properties. It caters to diverse formulation needs, including spices, seasonings, and compound powders. Some customized models can be expanded to handle over 10 different powders depending on process requirements. It easily handles the mixing of spice powders with varying mesh sizes, specific gravities, and flowability. Even materials prone to clumping or adsorption can achieve uniform blending in the thorough mixing chamber, preventing layering and sticking.
The lifespan of the Spice Powder Horizontal Ribbon Blender largely depends on the material selection and routine maintenance. Under normal operating conditions, the 304 stainless steel version has a lifespan of 8-12 years, while the 316 stainless steel version, due to its superior corrosion and wear resistance, can extend its lifespan to 15-20 years. By performing regular cleaning, lubrication, and maintenance, promptly replacing wear parts, and avoiding overloading and improper operation such as handling materials containing hard impurities, the service life of the equipment can be effectively extended. High-quality customized equipment, under proper use, can even achieve longer periods of stable operation.
Dahan Machinery's Spice Powder Horizontal Ribbon Blender is offered directly from the factory, eliminating middlemen and markups, with prices starting from $2,000. The quoted price is based on the basic 304 stainless steel model, suitable for the routine mixing needs of small to medium-sized spice processing plants. The price will be adjusted according to actual customization requirements, such as upgrading to 316 stainless steel, increasing mixing volume, adding static elimination devices or automatic feeding and discharging systems, and customizing explosion-proof and heating functions. Our factory can provide cost-effective personalized customization solutions based on customers' production processes and capacity requirements, and provide quotations accordingly.
With its high-speed mixing principle, excellent process adaptability, and rigorous hygienic design, the Spice Powder Horizontal Ribbon Blender has become an irreplaceable key piece of equipment in the high-end fragrance powder processing industry. It is not merely a simple mixing tool, but a carrier that ensures the perfect presentation of the product's essence and aroma.
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