Bread Crumb Ribbon Mixer uses food-grade 304/316L stainless steel to create a U-shaped cylinder, and mirror-grade polishing eliminates residues and bacteria. The unique double-layer or triple-layer reverse spiral ribbon blades form a composite motion of axial convection and radial shear, allowing wheat flour, yeast and other ingredients to have a uniformity of more than 98% in 3-8 minutes. Many baking companies have proved that after using it, the batch difference rate of bread crumbs has dropped sharply, and the consistency of products has soared!
The bread crumb stainless steel ribbon mixer is specially designed for baking ingredients. It is made of food-grade 304 stainless steel, with a large capacity design, and equipped with variable frequency speed regulation to meet different formula requirements. It can be equipped with an optional spray system to add trace moisture or oil. It is an efficient mixing solution for bread premix and pastry flour production lines!
The Bread Crumb Ribbon Mixer is designed for fine breadcrumbs and is made entirely of food-grade stainless steel, meeting food production hygiene standards. It ensures even mixing with minimal residue, gentle stirring that doesn't damage the breadcrumbs' fluffiness, stable operation, low energy consumption, and convenient and highly adaptable operation.
Excellent mixing system: The uniquely designed double-ribbon structure generates three-dimensional convection through counter-rotation, ensuring that flour, additives and other raw materials reach a mixing uniformity of more than 99% within 3-5 minutes.
Food-grade safety: The all-stainless steel contact surface is mirror-polished, with no sanitary dead corners, and supports CIP online cleaning system to meet the strict hygiene requirements of the baking industry.
Intelligent temperature control protection: The cooling jacket system can be optionally equipped to effectively control the temperature of the flour during the mixing process to prevent the flour from heating up due to friction and affecting the quality.
Diverse configuration options: Provide a variety of capacity specifications from 50-2000L, and can be equipped with variable frequency speed regulation, automatic weighing, dust removal and other systems according to production requirements to meet production needs of different scales.
The Bread Crumb Ribbon Mixer features a horizontal, integrated design, which is well-suited to the fine and easily clumped characteristics of bread crumbs. Its rational structural layout and precise fit between the ribbon and the cylinder balance mixing efficiency and bread crumb protection, making it ideal for the specific structural needs of bread crumb production.
Mixing system: It consists of a double-layer unequal-distance ribbon and a 304 stainless steel barrel. The outer layer is a large pitch propulsion ribbon, and the inner layer is a small pitch return ribbon. Both are made by one-piece forging and connected to the main shaft through food-grade bearings.
Drive device: The main shaft is driven to rotate by a hard-toothed reducer, and an elastic coupling is installed between the motor and the reducer to buffer vibration.
Control system: Integrated PLC touch screen and electrical control cabinet, including speed sensor, time relay and overload protector.
Auxiliary structure: Contains detachable cleaning door, dust-proof feed port and safety cover. Some models can be equipped with CIP cleaning interface to meet the hygienic maintenance requirements of food production.
When the bread crumb stainless steel ribbon mixer mixes, the double-layer unequal pitch ribbons work together. The outer large pitch ribbon gathers bread crumbs and other materials from both ends to the center, and the inner small pitch ribbon pushes the mixed materials back to the edge to form a circular convection, and finally completes the mixing of bread crumbs.
| Model | LHY-0.25 | LHY-0.5 | LHY-1 | LHY-1.5 | LHY-2 | LHY-3 | LHY-4 | LHY-6 | LHY-8 | LHY-10 |
| One-time mixing (kg) | 100-150 | 200-300 | 400-600 | 600-900 | 800-1000 | 1200-1800 | 1600-2400 | 2400-3600 | 3200-4800 | 4000-6000 |
| Mixing time (min) | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 |
| Mixing speed (r/min) | 60 | 55 | 45 | 40 | 35 | 25 | 25 | 20 | 15 | 15 |
| Motor power (kw) | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
| Weight (kg) | 500 | 900 | 1800 | 2500 | 3200 | 4100 | 5100 | 6300 | 7500 |
As a manufacturer, we have specially upgraded the functionality of some equipment in combination with customer needs and production conditions.
The patented anti-static spiral ribbon effectively eliminates static electricity accumulation during flour mixing.
The low-speed high-torque motor ensures that the flour particles are intact and undamaged.
The modular quick-disassembly structure can complete the disassembly and cleaning of the main components within 5 minutes.
The optional vacuum system can avoid flour oxidation and extend the shelf life.
The bread crumb stainless steel spiral ribbon mixer can quickly mix various forms of baking ingredients with its double spiral ribbon convection design and food-grade 304/316L stainless steel material.
Powder materials: covering basic flours such as bread crumb, low-gluten flour, whole wheat flour, auxiliary materials such as powdered sugar, milk powder, cocoa powder, spice powder, and food additives such as baking powder, yeast, and improvers. The circular convection design of the spiral ribbon can ensure that these powders are evenly blended.
Granular materials: can process oat, sesame, nut crumbs and other cereal particles, raisins, cranberries and other dried fruit particles and freeze-dried fruit particles. The equipment can reduce particle breakage during the mixing process to ensure that they are evenly distributed in the bread crumb.
Liquid/semi-fluid materials: can be mixed with water, milk, and egg liquid with the spray system. With the anti-sticking spiral ribbon design, grease, honey, and syrup can be processed. The temperature control of the heating/cooling jacket can also be adapted to jam and cream to achieve full combination with bread crumb.
In order to meet the needs of different production processes, the bread crumb stainless steel spiral ribbon mixer provides a variety of customized configurations, covering temperature control, safety, automation and special function requirements. The specific optional configurations are as follows.
Heating jacket: Steam/electric heating, suitable for formulas that need to be heated and mixed (such as dough containing oil)
Cooling jacket: cold water circulation to prevent the flour from heating up due to friction and affecting the quality
Constant temperature control system: PID precise temperature control, suitable for the addition of temperature-sensitive probiotics/enzyme preparations
Spraying device: multi-hole atomizing nozzle, evenly adding water, milk, egg liquid and other liquids.
Grease injection system: anti-stick design, suitable for high-viscosity liquids such as vegetable oil and honey
Explosion-proof motor + static elimination device: ATEX-compliant, suitable for environments containing alcohol and flammable dust
In order to meet the needs of customers in different industries, we are also constantly upgrading product configuration and quality. The following is our customer's feedback.
Premixed powder mixing: In order to improve the mixing uniformity and automation level of premixed powder, a 1000L stainless steel ribbon mixer is selected, and the mixing time is shortened to 5 minutes/batch with double ribbon + variable frequency speed regulation. The integrated PLC control system presets 10 formulas and adds a pulse dust removal interface.
Functional grain flour manufacturers: For the needs of mixing whole wheat flour, oatmeal particles, etc. and requiring complete particles, a 500L low-speed model is customized, the edge of the spiral ribbon is protected by food-grade silicone, and a spray system is configured with an optional vacuum mode.
Bread crumb factory: It adopts explosion-proof motor design, all-stainless steel mirror polishing plus CIP cleaning system, and uses two 2000L mixers to work alternately. Not only has it passed relevant certification to eliminate the risk of dust explosion, but it also reduces cleaning time by 70% and doubles the production change efficiency.
The bread crumb stainless steel spiral ribbon mixer can efficiently connect upstream and downstream equipment, build a fully automated production line, and improve production efficiency and product consistency.
Vacuum feeder (automatic feeding): It can automatically suck flour, powdered sugar, etc. from the storage bin into the mixer to avoid manual feeding and dust. Its advantage is to reduce manual contact and eliminate pollution.
Vibrating sieving machine (raw material pretreatment): can sieve out lumps and foreign matter in flour before mixing, ensure uniform raw material fineness, improve mixing uniformity, and avoid hard impurities from damaging product quality.
Spiral / belt conveyor (discharging transfer): can convey the mixed bread crumb to the packaging machine or the next process. The sealed design prevents dust leakage, and can control the flow rate by frequency conversion. It is conducive to continuous production.
As a professional food machinery manufacturer, Dahan Machinery has been focusing on the research and development of high-quality stainless steel ribbon mixers for more than 10 years, producing a full range of equipment from 50L to 5000L, using 316L stainless steel and mirror polishing technology, supporting customized configurations such as heating, vacuum, and explosion-proof, and can integrate supporting feeding, screening, and conveying equipment to create a fully automated production line.
This bread crumb stainless steel ribbon mixer has become the standard configuration of many well-known baking companies due to its excellent mixing performance and food safety assurance. We provide full-process services from equipment selection to installation and commissioning, and can be customized according to customer special needs.
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