Industrial ribbon mixer manufacturer

Industrial belt mixers are specialized equipment that utilizes a belt mixing structure to efficiently mix various powders and granules. Through a specially designed transmission and mixing system, they achieve rapid and uniform mixing of materials. Our factory, as a professional manufacturer of industrial belt mixers, has always upheld a spirit of innovation and craftsmanship. We understand that every Industrial ribbon mixer manufacturer equipment is unique. Leveraging years of accumulated experience, advanced technology, and a rigorous quality control system, our industrial belt mixers are characterized by superior performance and reliable stability. Furthermore, our products are widely adaptable, meeting the diverse needs of different industries and customers, and can be exported to countries and regions worldwide.

Industrial ribbon mixer manufacturer product showcase

How to choose a product from an Industrial ribbon mixer manufacturer?

We offer different types of industrial ribbon mixers tailored to our clients' production needs and scenarios. These can be selected based on key factors such as material characteristics, mixing requirements, and capacity demands, and matched with the manufacturer's equipment and processes.

Single-ribbon Industrial Ribbon Mixer: Suitable for scenarios with limited budgets and simple operating conditions. It has a simple structure, primarily pushing materials in one direction, resulting in low manufacturing and maintenance costs.

However, its mixing uniformity and efficiency are generally lower. This model is suitable for low-viscosity, non-agglomerated single powder or granular materials, such as ordinary dry mortar and basic chemical powders.

Double-ribbon Industrial Ribbon Mixer: The preferred choice for mid-to-high-end production. Its internal and external ribbons operate in a bidirectional convection pattern, resulting in high mixing uniformity and reducing mixing time by 30%-50%. The external ribbon adheres tightly to the tank wall, reducing material residue. It is suitable for processing materials with large density differences, containing small amounts of liquid or slight agglomeration, such as feed premixes, food additives, and high-viscosity paste-like raw materials.

Grinding Industrial Ribbon Mixer: Suitable for integrated production scenarios containing agglomerated materials. This type of equipment integrates a crushing component into a ribbon mixer, which can crush and mix clumps of materials simultaneously, eliminating the need for a separate crushing process and reducing material transfer losses. It is commonly used in fields where raw materials are prone to moisture absorption and clumping, such as grain feed processing in livestock farms and mixing clumps of gypsum powder in the building materials industry.

Industrial ribbon mixer has profound technical design

Industrial ribbon mixer has profound technical design, stainless steel and carbon steel materials, explosion-proof design meets high-risk scenarios, and mixes evenly and efficiently.

Screw ribbon design

In terms of screw ribbon design, we have a number of patented technologies. For materials with different viscosities, we have developed a variety of structures such as single screw ribbon, double screw ribbon and multi-layer screw ribbon. For example, for low-viscosity materials, the single screw ribbon design can achieve fast axial conveying and efficiently complete the mixing task; for high-viscosity materials, double screw ribbons or multi-layer screw ribbons rotate in opposite directions to generate strong shear force and convection effect to ensure uniform mixing of materials.

Material design

Industrial mixers are commonly made from various materials, each with its own characteristics, suitable for different materials and industry needs. Carbon steel is high in strength and low in cost, meeting the mixing requirements of non-corrosive materials. 304 stainless steel has excellent corrosion resistance and easy cleaning properties, meeting relevant food hygiene standards. 316L stainless steel, containing molybdenum, has stronger resistance to acid, alkali, and salt corrosion, specifically suitable for mixing pharmaceutical raw materials, marine engineering products, and highly corrosive chemical materials. High manganese steel is characterized by high hardness, high wear resistance, and excellent impact resistance, suitable for mixing materials containing hard particles and high abrasiveness.

Structural design

The core of an industrial ribbon mixer consists of a horizontal mixing cylinder, ribbon mixing components, a transmission system, a support structure, a control system, and auxiliary devices. The mixing cylinder provides space for material mixing, and built-in single/double ribbon blades achieve forced convection mixing. Unlike other industrial ribbon mixer manufacturers, our equipment allows for flexible adjustment of the discharge port position and direction to adapt to different production layouts. Combined with auxiliary components such as the feed inlet, observation window, and dust collection port, it meets the efficient and uniform mixing needs of powder and granular materials across various industries.

Strict quality control of Industrial ribbon mixer

Quality is the lifeline of the enterprise. We are well aware of this, so we have established a strict and complete quality control system in the production process.

From the beginning of raw material procurement, we strictly screen suppliers to ensure that each batch of steel, motors, bearings and other raw materials comes from regular channels and meets relevant national standards and industry specifications. In the manufacturing process, the company is equipped with advanced processing equipment, such as high-precision CNC lathes, laser cutting machines, automated welding equipment, etc., to ensure the processing accuracy and quality of parts. After assembly, each ribbon mixer must undergo a strict debugging and testing process, including no-load trial operation, load testing, performance parameter testing, etc., to ensure that the equipment reaches the best operating state before leaving the factory.

Industrial Ribbon Mixer Product Types

As an Industrial ribbon mixer manufacturer, we offer two different industrial ribbon mixers tailored to our customers' production scenarios, catering to various needs.

Vertical Ribbon Mixer: Also featuring a U-shaped cylinder, it achieves mixing through the rotation of the ribbon blades. The addition of rollers at the bottom facilitates movement and allows for return to the designated position after use. It is particularly suitable for small-volume, low-viscosity powder materials.

Horizontal Ribbon Mixer: With a horizontal cylinder structure, it offers larger volume and a wider capacity range. Its core technology utilizes the convection circulation of double/triple ribbons to achieve forced mixing of materials, resulting in high uniformity and minimal residue. It can handle powders, granules, and materials containing small amounts of liquid.

How much does an Industrial ribbon mixer manufacturer charge?

The price of Industrial ribbon mixer manufacturer varies significantly depending on factors such as region, manufacturer, and equipment configuration. Generally, simpler models produced in certain regions are relatively cheaper due to simplified processes; while well-known manufacturers with high-quality products, using superior materials and ensuring stable performance, will charge higher prices than ordinary manufacturers. If you choose our manufacturer, our products start from $1250, ensuring affordable prices while maintaining strict quality control. We specialize in common ribbon mixer models that can meet the basic mixing needs of most industries, providing you with a balanced choice that combines practicality and economy.

Established in 2008, DaHan Machinery Co., Ltd. is an Industrial ribbon mixer manufacturer integrating R&D, production, and sales. Located in Xinxiang City, Henan Province, China, the company boasts a modern production base with an annual production capacity of 1000 sets. We have obtained ISO quality management system certification and CE certification, and can customize suitable mixing equipment to complete the entire production process according to customers' production site and needs.