Chili Powder Ribbon Mixer is a high-speed mixer that can mix spice powders such as chili powder and Sichuan peppercorn powder. It is used for homogenizing single-variety chili powder, blending multiple varieties of chili powder, and mixing chili powder with other powders and small amounts of liquid. It achieves rapid and uniform mixing, completing the process in 5-10 minutes. Customization is supported, allowing for size and function adjustments based on site requirements and upstream/downstream equipment, adapting to various scenarios from small-batch laboratory trials to large-scale industrial production.
The Chili Powder Ribbon Mixer is adapted to the processing characteristics of chili powder, ensuring high mixing uniformity. Its double-ribbon convection design reduces dead zones; material loss is low, thanks to the U-shaped polished drum and flush discharge valve. An anti-static device can be added, resulting in minimal residue and pollution. Gentle mixing protects materials, and adjustable speed prevents overheating and breakage, preserving aroma and color. Made of food-grade stainless steel, it is easy to clean and meets hygiene standards. It can mix different types of spices and supports non-standard customization, allowing for tailored production based on customer needs.
The Chili Powder Ribbon Mixer is based on the double-ribbon convection mixing principle, optimized for the characteristics of chili powder. After startup, the motor drives the mixing shaft and the inner and outer double-layer helical ribbons synchronously via a reducer and coupling. The inner and outer ribbons rotate in opposite directions—the outer ribbon rotates clockwise, gathering chili powder from both sides of the drum towards the center; the inner ribbon rotates counterclockwise, pushing the central chili powder to both sides, creating a bidirectional convection and three-dimensional circulation mixing effect. During the mixing process, the chili powder, propelled by the spiral ribbon, undergoes simultaneous back-and-forth and left-and-right movements, continuously penetrating, diffusing, and mixing, ultimately achieving uniform mixing of the materials in a short time.
The Chili Powder Ribbon Mixer boasts a compact and rational structure, comprised of six core parts. The U-shaped mirror-polished cylinder serves as the mixing chamber, made of food-grade stainless steel, and can be equipped with a jacketed temperature control. The double-ribbon mixing device is integrally molded, ensuring precise angles and high-strength mixing shafts. The drive system consists of an energy-saving motor and a cycloidal pinwheel reducer, offering adjustable speed and overload protection. The sealed feeding system can be connected to feeding equipment, reducing dust generation. The large-opening bottom discharge system ensures thorough discharge and offers manual or automatic modes. The control system is available in two versions: a simple version and a PLC touchscreen version, suitable for basic operation and automated production respectively. All components work together to ensure stable mixing results.
| Model | LHY-0.25 | LHY-0.5 | LHY-1 | LHY-1.5 | LHY-2 | LHY-3 | LHY-4 | LHY-6 | LHY-8 | LHY-10 |
| One-time mixing (kg) | 100-150 | 200-300 | 400-600 | 600-900 | 800-1000 | 1200-1800 | 1600-2400 | 2400-3600 | 3200-4800 | 4000-6000 |
| Mixing time (min) | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 |
| Mixing speed (r/min) | 60 | 55 | 45 | 40 | 35 | 25 | 25 | 20 | 15 | 15 |
| Motor power (kw) | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
| Weight (kg) | 500 | 900 | 1800 | 2500 | 3200 | 4100 | 5100 | 6300 | 7500 |
Based on customer feedback and usage needs, our factory offers the following two types of mixers in addition to the Chili Powder Ribbon Mixer to meet the mixing requirements of different customers. Customers can choose the appropriate model based on their production needs.
Horizontal Ribbon Mixer: This is the most commonly used model in chili powder processing. It features a horizontal cylindrical design, ideal for medium to large-scale production. Its characteristics include a large mixing volume and high capacity, capable of processing 50L-1000L or more of material. It offers high mixing uniformity and is suitable for large-volume homogenization of single or multi-variety chili powder. It can be flexibly configured with auxiliary functions such as jacket heating/cooling, liquid spraying, and static elimination.
Fully Automatic Ribbon Mixer: An upgrade from the traditional ribbon mixer, this machine emphasizes automation and intelligence, adapting to modern production lines. Equipped with a PLC touchscreen control system, it allows preset mixing speed, time, and feed rate, achieving full automation of the feeding, mixing, and discharging process with minimal manual intervention, significantly reducing labor costs.
A medium-sized spice processing enterprise mainly produces compound chili powder and Sichuan pepper powder. Previously, they used traditional mixing equipment, which resulted in uneven mixing, severe chili powder dust, and excessive residue, affecting the consistency of product flavor. After selecting our 3m³ horizontal ribbon mixer and installing an electrostatic elimination device, the electrostatic adsorption problem was solved. The batch-to-batch color and numbing sensation deviation was reduced by 40%, and the product qualification rate increased to over 99%. The mixing time was shortened from 20 minutes to 12 minutes, production capacity increased by 50%, and there was no residue at the output.
The Chili Powder Ribbon Mixer does not operate independently. It can seamlessly connect with various auxiliary equipment to form a complete chili powder processing production line. It can be selected and customized to integrate with upstream and downstream equipment to ensure the normal operation of the entire production line.
Screening Machine: This is the core pre-treatment equipment before chili powder mixing. Used in conjunction with the ribbon mixer, its main function is to screen the raw chili powder, removing chili seeds, impurities, and lumps to ensure the chili powder entering the mixer is of uniform particle size and pure. This not only improves mixing uniformity and prevents lumps from affecting the mixing effect, but also protects the ribbon mixing device, reduces equipment wear, and extends equipment lifespan.
Packaging Machine: This is the core post-mixing equipment. It connects to the ribbon mixer to automate the packaging of the chili powder after mixing. It eliminates the need for manual material handling, reducing dust and material contamination. Different types of packaging machines can be used depending on production capacity and packaging specifications.
Feeding Machine: This is mainly used to convey chili powder and other ingredients to the ribbon mixer, replacing manual feeding and solving the problems of low efficiency, severe dust, and high labor intensity associated with manual feeding. It also avoids material contamination caused by manual operation. The commonly used type of feeding machine is the screw feeder, adapted to the characteristics of chili powder, providing stable and residue-free conveying. The conveying length and speed can be customized according to the mixer's inlet height and production capacity.
Dahan Machinery has many years of experience in the R&D and production of powder mixing equipment, focusing on providing stable and reliable mixing equipment and overall solutions for the food and condiment industries. All equipment is made of food-grade stainless steel, with mature technology and fine workmanship. We support customization of various models, including horizontal and fully automatic types, and can be integrated with screening, feeding, and packaging equipment to form automated production lines, meeting different production capacity and process requirements. The starting price is $1000. Detailed pricing requires precise calculation based on product size, type, configuration, and power. We can provide selection advice and one-on-one quotations based on actual customer needs and support worldwide shipping.
The Chili Powder Ribbon Mixer provides uniform mixing, leaves no residue, and is hygienic and safe. It can be integrated with screening, feeding, and packaging equipment to form production lines, meeting the needs of different production scales.
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